[Expert advice] How to install an interior door. Step-by-step instructions!

[Expert advice] How to install an interior door. Step-by-step instructions!

We are often asked how to install an interior door yourself using KUDO® PU foam sealant. In answer to those questions we have put together a detailed step-by-step guide to doing it right.

Steps of the job:

How to install an interior door.
Tools and equipment
Masking tape, PU foam sealant, foam gun, corner clamps, adjustable braces, gloves, safety glasses, screwdrivers, tape measure, utility knife, spirit level
How to install an interior door.
1. First of all, read the door manufacturer's instructions before the installation. Doors are made in a great many models, and the installation sequence can differ from one to another.
Before installing the door, check that the size of the door matches the size of the door opening.
How to install an interior door.
2. When measuring the door opening, make sure its corners are square and its walls are plumb.
If the deviation from the vertical or the horizontal is more than 2 cm, the geometry of the opening has to be corrected.
How to install an interior door.
3. The gap between the door frame and the wall has to be 1 to 3 cm.
Wider joints call for extension jambs.
How to install an interior door.
4. To adjust the position of the door frame and keep it from distorting, always use wedges in the gap between the wall and the frame.
How to install an interior door.
5. Before the foam is applied, level the door and make sure it opens easily.
The door has to be flush with the walls of the room, so that the door trim can be fitted.
How to install an interior door.
6. Three wooden braces or dedicated frame spreaders have to be fitted inside the door frame.
The braces go at the level of the hinges and of the lock.
How to install an interior door.
7. Before the foam is applied, the door opening and the door frame have to be cleaned of dirt and dust.
The cleaned surfaces have to be misted with water before the foam goes on.
How to install an interior door.
8. The foam has to be applied between the wall and the frame at the wedge positions, on both sides — usually in 6 places.
Do not use too much foam: allow for post-expansion.
9. The foam sets in 20 minutes and is fully polymerized in 24 hours.
The braces should not be removed earlier than 24 hours after application.