The difference between acrylic and alkyd enamels, general application guides, and appropriate material combinations.
Properties of single-component acrylic enamels
Unlike acrylic paints packaged in tin cans, acrylic enamel spray paints are not water-based, but rather have an organic base.
Advantages (compared to alkyd spray paint enamels):
- short drying time;
- saturated colors;
- high elasticity and high adhesion to plastics (due to these properties, acrylic enamels are preferable for applying to plastic surfaces).
Disadvantages (compared to alkyd spray paint enamels):
- moderate weather resistance;
- moderate adhesion to metals (requires preliminary priming);
- moderate resistance to solvents.
Properties of single-component alkyd enamels
The difference between alkyd enamels and acrylic enamels is that the chemical processes within the former do not end immediately after drying. When all the solvent has evaporated, the alkyd enamel polymerization process continues under the influence of atmospheric oxygen. Relatively small molecules join together to form a large polymer molecule, thus making the coating more durable and resistant to various influences, but at the same time less elastic and more brittle. However, alkyds have been known for a very long time and have been thoroughly studied. Peculiarities of the above-said polymerization process are taken into consideration in modern KUDO® formulas, hence even upon complete polymerization, the paint film remains quite elastic. The polymerization process can take from several days to two weeks. The coating must not be subjected to mechanical stress during the polymerization process. For example, a car body part painted with alkyd enamel must not be washed and polished for two weeks. Besides, during the polymerization, alkyd enamel must not be coated with other lacquers, even with those based on alkyd, as the coating may be damaged. Either the wet-on-wet coating technique, where the next coat is applied right after the previous one has dried to touch, should be used, or an additional coat should be applied upon complete polymerization. When the wet-on-wet coating technique is used, adhesion of the newly applied coat is higher than when applied upon complete polymerization. Alkyd spray paints have high weather resistance and do not require additional varnishing.
Advantages (compared to acrylic spray paint enamels):
- high adhesion to metals;
- higher hardness;
- higher weather resistance;
- higher light fastness (fade less);
- higher resistance to solvents.
Disadvantages (compared to acrylic spray paint enamels):
- longer drying time;
- long-lasting polymerization process.
Important! Guidelines for selection of materials required for car paint repair can be found on the 1K metallic automotive repair paint and 1K alkyd automotive repair paint pages.
Table of Appropriate Material Combinations
|
Alkyd base |
Acrylic base |
|
|---|---|---|
|
Alkyd coating |
Lacquers must not be applied over an alkyd undercoat during its polymerization, as the alkyd undercoat may swell! |
An alkyd coat can be applied over an acrylic undercoat** after the undercoat has dried to touch.* |
|
Acrylic coating |
Lacquers must not be applied over an alkyd undercoat during its polymerization, as the alkyd undercoat may swell. |
An acrylic coat can be applied over an acrylic undercoat after the undercoat has dried to touch.* |
* Intercoat drying time, dry to touch time, dry to handle time, and the period of time within which the undercoat obtains the maximum mechanical strength properties are given in the Application Guide for each specific product. Alkyd enamels do not require additional varnishing.
** It is recommended that the color of the primer should be as close as possible to the color of the enamel.
When a thick coat of an alkyd lacquer (especially of light shades) is applied over an acrylic undercoat of a bright color, the bright pigment of the undercoat can pop up. The same is possible when applying an alkyd coating over an alkyd undercoat using the wet-on-wet technique. For example, if a white alkyd enamel is applied over a brownish-red acrylic primer, there is a good chance of getting a pink finish.
How to apply an acrylic coat over an acrylic undercoat.
An acrylic coat can be applied over an acrylic undercoat after the undercoat has dried to touch.
Or — after the undercoat has dried to handle.
How to apply an alkyd coat over an acrylic undercoat.
An alkyd coat can be applied over an acrylic undercoat after the undercoat has dried to touch.
Or — after the undercoat has dried to handle.
Caution! Do not apply alkyd urethane coatings, such as, for example, marine-grade varnish, over single-component acrylic primer, as the undercoat may swell.
How to apply an acrylic coat over an alkyd undercoat.
Lacquers must not be applied over an alkyd undercoat during its polymerization, as the alkyd undercoat may swell.
An acrylic coat should be applied over an alkyd undercoat either using the wet-on-wet coating technique, that is, immediately after the undercoat has dried to touch (no later than 1.5 hours after the undercoat has been applied), or upon complete polymerization, when the coating has obtained its full strength.
When the wet-on-wet coating technique is used, adhesion of the newly applied coat is higher than when applied upon complete polymerization.
How to apply an alkyd coat over an alkyd undercoat.
Lacquers must not be applied over an alkyd undercoat during its polymerization, as the alkyd undercoat may swell even if the material applied is the same as the undercoat.
An alkyd coat should be applied over an alkyd undercoat either using the wet-on-wet coating technique, that is, immediately after the undercoat has dried to touch (no later than 1.5 hours after the undercoat has been applied), or upon complete polymerization, when the coating has obtained its full strength. This does not apply to coating over primer!
When the wet-on-wet coating technique is used, adhesion of the newly applied coat is higher than when applied upon complete polymerization.
Intercoat drying time, dry to touch time, dry to handle time, and the period of time within which the undercoat obtains the maximum mechanical strength properties are given in the Application Guide for each specific product. Alkyd enamels do not require additional varnishing.
How to select the products needed for a car repair →
Spray paint application chart
|
Ferrous metals |
Good adhesion |
Perfect adhesion |
Perfect adhesion |
Good adhesion |
Easy to remove |
|
Stainless steel |
Poor adhesion |
Poor adhesion |
Poor adhesion |
Poor adhesion |
Easy to remove |
|
Aluminum |
Poor adhesion |
Only with special primer |
Only with special primer |
Poor adhesion |
Easy to remove |
|
Wood |
Perfect adhesion |
Perfect adhesion |
Perfect adhesion |
Good adhesion |
Hard to remove |
|
Plastic* |
Perfect adhesion |
With adhesion activator |
Good adhesion |
Poor adhesion |
Easy to remove |
|
Stone, brick, cement |
Perfect adhesion |
Perfect adhesion |
Perfect adhesion |
Perfect adhesion |
Hard to remove |
|
Glass |
Only with special primer |
Only with special primer |
Only with special primer |
Only with special primer |
Easy to remove |
*Except Teflon, silicone, polyethylene and polypropylene.
How to paint from a spray can.
Main types and features of aerosol enamels.






